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High Speed Hat Omega Purlin Angle Roll Forming Machine 10.6-2.0mm By Chain

High Speed Hat Omega Purlin Angle Roll Forming Machine 10.6-2.0mm By Chain

Brand Name : Saibo
Model Number : Hat&Omega purlin
Certification : CE/ISO
Place of Origin : China
MOQ : 1 set
Price : negotiation
Supply Ability : 300 sets per year
Delivery Time : 90 days
Packaging Details : Suitable for ocean shipment
Product Name : Hat&Omega purlin roll forming machine
Total Power : 55kw
Steel thickness : 0.6-2.0mm
Suitable material : Galvanized steel 550Mpa
Station : About 15stations +1 stations correction station
Roller material : Cr12 chrome plated surface with hardness 58-62 degree
Shaft diameter : ¢70mm
Productivity : 0-50m/min for forming section
Motor brand : Siemens
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main speficication:

Hat profile:

Omega profile: A is adjustable base on customer request


2. The Chart of Process Flow

5T hydrualic single head Uncoiler+Coil car—Feeding&Leveling—Servo feeding &hydraulic punching(7stations)&Cutting—Feeding&transportation table—Roll Forming(2 units)—Rectify—Auto stacker


Specification

NoTechnical Specification & Remark
1

5T hydraulic decoiler


  • Steel coil width: 600 mm;
  • Internal diameter of coil: variable, from 450 mm to 530 mm
  • Maximum coil weight: 5000 Kg;
  • Main motor power: 5.5KW
  • Hydraulic power: 4kw
2

Leveling part

  • The quantity of leveler rolls must be planned according to thickness 0.6mm to 2.0mm.
  • Flattened roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
  • Flattened roller material: Gcr15 thermal treatment hardness 58-62 HRC.
  • Diameter of flattened shaft:¢70mm, material is SAE 1045, hardening and tempering
  • Power: 4kw
3

Servo feeding& Punching&Cutting

  • Feeding power by servo motor: 3KW
  • Base on customer provide punching drawing, this machine need adopt seven units hydraulic punching system before roll forming.
  • Hydraulic power:15kw
  • Punching speed: about 60times/min.
  • Cutting by same hydraulic system
  • Material of blade:Cr12mov, 58-62 HRC hardness
  • Tolerance of length: +/- 1.5mm for each piece end product
  • After cutting the sheet will by guide rollers to transportation table
4

Transportation table

  • Maximal length: 5-7m
  • Width: about 500mm which base on profile request
  • Power: 3KW AC motor
  • Conveyor table with roller and belt moving

5

Main Roll Forming Machine


  • Main motor power:18.5kw
  • Adjust size:through electric gear motors
  • Roll station: about 15 stations
  • Roller material:Cr12 chrome plated surface with hardness 58-62 degree
  • Shaft diameter: ¢70mm material: SAE1045 with quenching and tempering
  • Drive by chain
  • Cooling system is include

6

Correction adjust system


  • Function: make the end product in straight, left and right, up and down
  • Adjust by hand wheel, manual
  • Roller material:CR12 chrome plated surface with hardness 58-62 degree ,CNC,
  • Color: blue or base on customer request
  • Quantity: two main machine (one for omega and one for Hat profile)
7

Hydraulic System

  • Hydraulic power: 15kw
  • Punching speed: 60times/min
  • Working pressure: 20-30Mpa adjustable
  • Solenoid valve: 8 groups
  • Hydraulic oil: 46# hydraulic oil
  • Hydraulic valve Manufacturer :Yuken
  • Fan and energy tank is include
  • Quantity :1
8

Computer Control Cabinet

  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Computer used to control length & quantity.
  • Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • PLC brand: Panasonic
  • Touch screen: Siemens
  • VFD:Yaskawa

9

Stacker

  • Working by air compressor
  • Air compressor: provide by buyer
  • Speed suitable for 0-50m/min
  • Length in 6m

4. Warranty

  • Warranty: 1 year warranty from date of shipment
  • Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

- Damage occurs due to a natural disaster

- Malfunction occurs due to user error

- Malfunction occurs due to modifications

- Malfunction occurs due to further movement or shipment after installation



Product Tags:

Angle Roll Forming Machine

      

Z Purlin Roll Forming Machine

      
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